LEAD Intelligent Equipment in Manufacturing
Formation and Aging (Titans)

LEAD Lithium-ion Pouch Cell Intelligent Solutions

Pouch Cell Battery: Lightweight Lithium-Ion & LiFePO4 Energy Solutions
The pouch cell is a lightweight, flexible lithium-ion battery format that uses aluminum-laminated film packaging instead of rigid metal casings. As a popular lithium ion pouch cell design, it offers high energy density and customizable shapes, making it ideal for applications like EVs, consumer electronics, and energy storage systems. Pouch cell production involves stacking electrode layers and sealing them in thin-film packaging. During the formation of pouch cells, the cells undergo initial charging to stabilize performance. Additionally, variants such as LiFePO4 pouch cells provide enhanced safety and cycle life. Compared to cylindrical or prismatic cells, the pouch lithium ion battery provides better space efficiency and weight savings, though it requires additional support for mechanical protection. Its versatility makes the li ion pouch cell a preferred choice for modern battery designs.

Formation and Aging Intelligent Manufacturing Turnkey Solutions for Pouch Cell

LEAD Lithium-ion Pouch Battery Cell Producing Equipment

LEAD industry-leading pouch cell production line utilizes series fixture formation technology to deliver complete manufacturing solutions for lithium ion pouch cell and LiFePO4 pouch cells production.

The integrated pouch lithium ion battery equipment covers the entire production cycle: from high-temperature aging and hot-pressing pouch cell formation to DEGAS processing, capacity grading, NG sorting, OCV testing, and room-temperature aging, through to final DCIR testing, SOC adjustment, cell inspection, and precision sorting.

This comprehensive pouch cell battery production system incorporates intelligent logistics throughout the manufacturing process, enhanced by our proprietary FGS and BIMP systems to enable smart factory solutions for pouch lithium battery manufacturers.

Currently supporting both standard lithium pouch cell and specialized LiFePO4 pouch cells production, we’ve established strategic partnerships with global leaders in li ion pouch cell manufacturing to deliver cutting-edge pouch battery production technology.

Comparison Table of LEAD vs others

First in the industry to apply the Serial formation fixture technology in batch to the whole line of formation & aging process.

Item
Formation and Aging Solution for Pouch Cells
Conventional Formation and Aging Solution for Pouch Cells
Whole Line Planning & Designing Capability

Empty pressing fixture: allowing the fixture to press even when the cells are not fully placed, reducing the configuration of dummy cell stations and improving the compatibility of the fixture.

Water-heatging fixture: controling the temperature of the fixture by controlling the water temperature; able to switch between cold and hot temperatures.

Water-cooling capacity integrated machine: using heat exchangers to exchange the temperature inside the chamber with cold water; effectively ensuring the temperature uniformity of the chamber and controls the temperature range.

Conventional fixtures: each pressing operation needs to ensure that each channel contains a cell, requiring the use of dummy cells.

Conventional hot-pressing fixture: only has heating function.

Capacity integrated machine: power modules and cells are separately cooled, it’s difficult to ensure the temperature uniformity inside the chamber, and the temperature range cannot be controlled.

Whole Line Efficiency

4-layer formation fixture equipment capacity ≥ 40PPM.

Single-layer formation equipment capacity ≥ 7.5PPM.

Whole Line Comprehensive Availability

95%

92%

Product First Time Yield

99.8%

99.8%

WHERE INNOVATION MEETS QUALITY

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Production line requirements

Item

Formation & Aging Production Line for Pouch cells

Cell Model

L×W×T: 400×100×10

Compatibility

Available for customizationg as per client's requirements

Process

Bipolar electrode blade cell

What we supply

Planning

40PPM/line

Capacity Requirement by Customer

Single line 40PPM

Supplied by Titans

Formation, capacity grading, OCV, DCIR

Titans' Design

Horizontal hot-pressing formation fixture(PIEF), water-cooling capacity integrated machine

Benefit

High Pressure Uniformity

The formation fixture can achieve a pressure accuracy of ±1.5% RD when the pressure is >1000kgf, and ±15kgf accuracy when ≤1000kgf.

High Precision

The formation fixture can achieve a temperature control accuracy of ±2°C.

Space-saving

The formation equipment adopts a stacking form, effectively reducing the foorprint.

High temperature uniformity

The capacity grading equipment can achieve chamber temperature uniformity of ±2°C.

Low Energy Consumption

The capacity grading equipment can achieve simutaneous cooling for power modules and cells, reducing energy consumption.

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